▫ Process Analysis
Your production isn‘t running smoothly?
Our customers come to us with specific challenges—and we respond with process expertise. JCS analyzes existing production processes and equipment methodically and comprehensively: practically through structured on-site inspections, analytically based on collected operational data, and numerically through targeted modeling and evaluation of process parameters.
The starting point is always the current state of your plant. The goal is measurably improved performance—in quality, throughput, reproducibility, and overall equipment effectiveness (OEE). Our recommendations are specific, prioritized, and immediately actionable—without unnecessary detours through standard solutions.
Do these difficulties sound familiar to you?
OEE short of expectations
Despite investments in equipment and operations, the desired performance levels are not being achieved. Recurring downtime, production errors and hidden inefficiencies are limiting productivity. We identify the root causes and uncover targeted improvement opportunities.
Quality variations and excessive scrap rates
Product quality and process stability are not as consistent as they should be. Recurring or varying defects can lead to higher scrap rates. Through systematic process analysis, we reveal key influencing factors and develop sustainable corrective actions.
New product
or process adaptations
New requirements, innovation or process changes have to be realized and create new challenges. We support you by assessing technical feasibility, analyze critical process parameters, and provide the foundation for a smooth and efficient implementation.
Known problems, unknown root causes
Some issues are visible, but their true origin remains unclear. Wether it is intermittent failures, unexpected quality losses, or unexplained process limitations. Our structured approach helps identify the underlying causes and define effective solutions.
OUR SOLUTIONS fOR YOU
Together we assess your challenges, evaluate the current process performance, and identify improvement opportunities. Our goal is to understand root causes and translate them into practical, measurable actions.
Every successful analysis starts with a clear objective. Wether the focus is on increasing OEE, improving product quality, reducing scrap, or introducing new products and production technologies, we define targets, boundary conditions, and key performance indicators together with you.
Our experts assess your production process directly on-site. We evaluate process flows, equipment performance, operating practices, and interactions between individual process steps to identify opportunities for improvement.
Using operational, production, and quality data, we identify correlations, bottlenecks, and sources of performance losses or product defects. Our data-driven approach reveals optimization potential that is often hidden in day-to-day operations.
Numerical process models and JCS‘ analytical tools enable the analysis of critical process parameters and their interactions. This approach helps evaluate optimization measures before implementation, reducing both risk and development effort.
For complex challenges, we conduct targeted trials and experimental investigations. This allows us to better understand critical process parameters and validate potential solutions under realistic conditions.
The results of the analysis are translated into a structured action plan. You receive prioritized recommendations with a clear view of expected benefits, implementation effort, and the path toward sustainable improvement.
WE HAVE THE SKILLS FOR YOUR PROJECT
Thanks to our long-standing know-how and extensive expertise, we handle all core processes of the systems in-house. By integrating additional components, we then develop your customized turnkey system using various modules.
Automation Technology
Rail guidance elements (e.g., pulling stations, dancers/pendulums, rail edge controls)
- Integration of third-party auxiliary systems (e.g., visual inspection, corona or plasma pre-treatment, basis weight or thickness measurement)
▫ Do You Have Questions?
YOUR CONTACT PERSON
Andreas Buttenborg
Cell: +49 170 9882289
Phone: +49 2871 2412-504
Jagenberg Converting Solutions GmbH
Friesenweg 32a
22763 Hamburg
Germany
New Machine
If a new machine is the best solution, we’ll guide you through the process from the initial specifications to commissioning. We’ll make sure we understand your process before we …
Retrofit
From an initial assessment to a modernized plant—methodical and tailored to your needs. Many plants have more potential than they demonstrate on a daily basis. Changing material requirements, …
