▫ PHARMACEUTICAL SOLUTIONS
Complete Systems for Pharmaceutical Manufacturing
In pharmaceutical manufacturing, the highest levels of precision, reproducible processes, and complete traceability are essential. Our machines combine precision engineering with in-depth process expertise to meet stringent requirements for quality, documentation, and process reliability.
Do these difficulties sound familiar to you?
Quality and Traceability
In the pharmaceutical industry, processes must not only be stable and reproducible, but also fully traceable. Any deviation can affect product quality. The highest standards for dosing, coating, web handling, and process stability are essential to ensure the quality of the finished product.
Documentation and Compliance
FDA and GMP requirements place stringent demands on technical documentation, process data, and traceability. Complete, structured documentation is an essential part of a qualified production system.
Complex Processes
Multiple process steps, materials, quality requirements, and regulatory requirements must work together reliably. The challenge is to bring them together in an integrated system that is stable and easy to control.
Innovation and Continuous Development
New active ingredients, dosage forms, and manufacturing methods call for flexible, adaptable machine concepts. Systems must not only meet today’s requirements, but also be ready for future developments.
OUR SOLUTIONS fOR YOU
From the initial concept to ongoing production—including supplier selection.
Together, we analyze your requirements, challenges, and specific process conditions to define the right solution strategy.
 | Define the requirements profile |
 | Analyze the existing system and process conditions |
 | Define the technical target concept |
Based on your requirements, we develop an initial concept for your coating line, including a 2D layout. This provides an early view of the space requirements, material flow, and overall process.
| Initial Concept development |
| Feasibility assessment |
| Layout planning |
Our systems enable continuous monitoring of relevant process parameters and quality attributes. Deviations can be detected early and processes adjusted accordingly—ensuring stable operations and reproducible results.
We compare available components and suppliers independently of specific manufacturers and select the partners that best match your technical and commercial requirements. This ensures high-quality solutions for key modules while allowing us to consider your preferred suppliers where required.
| Component matching |
| Interface management |
| Supplier audits |
From coating through to drying, we coordinate each process step. Our machines provide the foundation for reproducible processes and consistently high product quality. We develop and manufacture our own slot dies, allowing us to tailor them to the specific application and process. This ensures maximum coating precision and an optimal fit for individual requirements.
We take documentation and traceability requirements into account from the earliest stages of system development. Our systems provide the technical foundation for structured documentation in an FDA- and GMP-regulated environment.
WE HAVE THE SKILLS FOR YOUR PROJECT
Thanks to our many years of know-how and extensive expertise, we manage all the core processes of our systems in-house. By integrating additional components, we then develop your customized turnkey system using various modules.
In-Depth Process Expertise—from Coating to Drying
We look beyond individual process steps to understand how they interact. By simulating processes from coating through to drying, we can analyze and optimize them during the development phase and tailor them to the requirements of future production.
Extensive Experience in Machinery for Cleanroom and Dry-Room Environments
Our extensive machinery-engineering experience includes demanding applications for cleanroom and dry-room environments. We take into account the specific requirements for equipment design, materials, system configuration, and process environment.
State-of-the-Art Documentation for FDA- and GMP-Regulated Environments
We have extensive experience meeting the stringent documentation requirements of pharmaceutical production systems. Our technical documentation is designed to meet FDA and GMP requirements and supports structured qualification and system traceability.
European Supply Chain and Reliable Availability
Our European supply chain provides transparency and traceability for the components used. At the same time, we ensure high quality standards, reliable delivery times, and long-term spare parts availability.
Professional Project Management
From individual machines to complex, integrated projects, we support our customers with structured project management. Clear responsibilities, transparent workflows, and close coordination ensure reliable execution—from planning through to commissioning.
▫ DO YOU HAVE QUESTIONS?
YOUR CONTACT PERSON
Andreas Buttenborg
Email: andreas.buttenborg@jagenberg-converting.com
Phone: +49 2871 2412-504
Jagenberg Converting Solutions GmbH
Friesenweg 32a
22763 Hamburg
Germany
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