▫ NEW MACHINE
Planning a new MACHINE?
If a new machine is the best solution, we’ll guide you every step of the way—from the initial specifications to commissioning. We take the time to understand your process before we begin designing. The result isn’t a run-of-the-mill machine, but the right machine tailored to your specific needs. We offer a partnership—not just a supplier-customer relationship.
Do these difficulties sound familiar to you?
New product, no investment
Do you have an innovative product idea but no suitable coating technology? We’ll develop and build your custom roll-to-roll system from the ground up—tailored precisely to your material and process requirements.
So far, only small-scale/
laboratory
Does your coating product perform well on a laboratory scale but need to be scaled up for mass production? We’ll help you scale up reliably and implement the optimal production line for your market entry.
Growth Requires Greater Capacity
Ready to take your production to the next level? We support your company’s growth with custom-designed coating systems that offer higher webspeeds and maximum output.
Uncertainty
about design/
suppliers
Do you know exactly what your product requirements are, but need assistance with the detailed technical design and coordination of suppliers? As a reliable partner, we handle interface management and design your coating system as a turnkey solution, providing maximum process and investment security.
OUR SOLUTIONS fOR YOU
From the initial concept to ongoing production—including supplier selection.
Together, we analyze your requirements, challenges, and specific process conditions to define the right solution strategy.
 | Define the requirements profile |
 | Analyze the existing system and process conditions |
 | Define the technical target concept |
Based on your requirements, we develop an initial concept for your coating line, including a 2D layout. This provides an early view of the space requirements, material flow, and overall process.
| Initial Concept development |
| Feasibility assessment |
| Layout planning |
We develop the detailed technical concept for your coating line. We define the requirements for key modules such as coating, drying, and measurement technology, providing a reliable basis for detailed engineering and supplier selection.
System specifications
| Coating concept |
| Requirements definition |
| Process boundaries |
We compare available components and suppliers independently of specific manufacturers and select the partners that best match your technical and commercial requirements. This ensures high-quality solutions for key modules while allowing us to consider your preferred suppliers where required.
| Component matching |
| Interface management |
| Supplier audits |
After final approval, we turn the design into reality. We coordinate the precision manufacturing of all components and oversee the professional installation of your roll-to-roll system. Continuous quality checks throughout the entire build process ensure the highest manufacturing standards and adherence to your project schedule. The equipment is then shipped to your location and installed by our team of professionals.
| Professional Installation |
| On-Site Quality Assurance |
| On-Time project execution |
During commissioning, we put your roll-to-roll line through its paces under real production conditions. We test all mechanical, electrical, and process-related functions, optimize the parameters for your product, and train your operating personnel. We ensure that your line meets the agreed quality and performance requirements before handing it over ready for production. If you wish, we are also happy to support your team during production ramp-up.
| Functional and safety testing |
| Process optimization under real production conditions |
| Turnkey handover |
WE HAVE THE SKILLS FOR YOUR PROJECT
Thanks to our many years of know-how and extensive expertise, we manage all the core processes of our systems in-house. By integrating additional components, we then develop your customized turnkey system using various modules.
Automation Technology
Rail guidance elements (e.g., pulling stations, dancers/pendulums, rail edge controls)
- Integration of third-party auxiliary systems (e.g., visual inspection, corona or plasma pre-treatment, basis weight or thickness measurement)
▫ DO YOU HAVE QUESTIONS?
YOUR CONTACT PERSON
Andreas Buttenborg
Email: andreas.buttenborg@jagenberg-converting.com
Phone: +49 2871 2412-504
Jagenberg Converting Solutions GmbH
Friesenweg 32a
22763 Hamburg
Germany
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