Advanced Surface Technologies
Modular systems
Highly complex coating systems bringing together the individual advantages of specialized components, but work as though they were made from a single source: This is what our modular systems stand for.
Depending on the requirements and desired design, we can draw on a wide range of winder modules for different applications and substrates:
- Single roll winders
- Double roller carriers
- Quill or expansion shaft design
- With center and side edge cutting
- Crease- and envelope-free winding
- With and without core preparation
- Customer-specific automation and roll handling
We would be happy to analyze your specific product and process requirements with you in order to guarantee you maximum flexibility and process reliability.
Thanks to our modular system concept, we are also extremely flexible in terms of the application systems we can use—and just as productive:
- 2-roller applicator
- 3-roller applicator
- Meyerbar
- Metering rollers
- With open doctor blade system
- With chamber doctor blade and pressure chamber doctor blade systems
- Wide slot die (FMP)
- Synchronous and reverse mode
- Direct, indirect, and kiss coating
In the field of drying, we combine proven technologies and concepts under one roof that undoubtedly will be fixtures in the future. Depending on the specific requirements profile, we can provide various drying processes and systems that match the overall concept perfectly:
- Conventional hot air drying
- IR drying
- NIR drying
- Hybrid drying: a combination of NIR and hot air drying
With the right drying technology and a detailed design, JCS guarantees efficient, economical operation and ensures that productivity becomes a premise of your systems.
Surface finishing with 100% UV acrylate coatings or ESH lacquers command the use of the right radiation system. Based on the specific product and exact production requirements, we configure the matching coating technology as well as the positioning of the systems within the plant.
Depending on the requirements and desired design, we can draw on a variety of different systems in order to select the optimal one and integrate it seamlessly with our extensive experience:
- Pre-curing
- Excimer treatment
- UVC curing
- Electron beam treatment
In cooperation with specialist partners, we provide a comprehensive range of different inspection systems to ensure production quality at all times. We equally rely on proven technology concepts as well as innovative design:
- Coating thickness measurement
- Color management
- Gloss level
- Substrate defects
Acrylic and barrier coatings: Specialized in niches as well
100% UV Acrylate Systems
Top coats based on 100% UV acrylate paints are known for surfaces that impress with unique properties.
Applications for the strong, resilient top coats are
- Kitchen furniture/furniture, etc.
- Caravaning
- Luxury Vinyl Tiles (LVT) flooring
- Packaging and much more
The outstanding properties of the surfaces include
- super matte gloss level
- extreme scratch resistance
- higher chemical resistance
- low migration
- soft-touch feel
- high surface energy
- fingerprint repellent
- overprintability
- good embossing and die-cutting properties
Barrier coating
The substitution of polyethylene (PE) as a barrier film represents a significant step towards reducing the environmental impact of packaging materials.
Traditionally, PE has been widely used due to its low-cost production and effective barrier properties. With environmental issues becoming more and more relevant, the need for alternative materials and more sustainable packaging solutions has increased.
As a general rule, alternative approaches mean new production processes have to be installed. In order to identify, test and validate suitable equipment technologies and processes for future production requirements right from the start, we invest partnerships between manufacturers and us early on. Thanks to our diverse resources, expertise, and an extensive network, our teams of experts are widely available to providing advice and support—in line with our motto "Create.Future.Together."
Do you have any questions about our coating concepts?
We offer answers that work.
Together, we will find a solution that exactly meets your requirements. We rely on the precise interaction of first-class components as well as on cooperation with you and our specialized partners.
Energy
We are united by a passion for battery technology.
With our high-precision systems, we are actively driving the development of solutions in the "Energy" segment.
