Pilot and turnkey plants
The future of battery cell production? Turnkey!
In the production of electrodes for the Li-ion batteries of the future, many process steps interlock perfectly: from unwinding and coating to drying and winding. Thus Jagenberg Converting Solutions combines the most advanced components into fully integrated turnkey solutions.
Innovation for continuous production flow: Fully integrated tandem coating system for anode-cathode.
In close cooperation with specialists from the Jagenberg Group and supported by a network of external partners that has grown over the years, we have developed the reference in battery cell production: Our tandem coating line with center cut slitter and turret winders for lithium-ion battery electrodes. The fully integrated system combines the knowledge and experience of all participating companies and their experts worldwide.
Test with the best: JCS laboratory systems
In addition to this turnkey option for industrial-scale production, special laboratory facilities make it possible to test new processes and procedures on a smaller scale. This leaves production facilities free for actual manufacturing. In this way, research and development go hand in hand with efficiency and productivity.
Teamwork creates top performance: JCS as general contractor
- Jagenberg Converting Solutions: Coating Unit, Slot dies, Dryer
- Kampf LSF: Unwinder, Rewinder, Slitters
- Kampf: Slitter
- Lebbing: Automation & Safety
- Jagenberg Digital Solutions: Digitization solutions
Services of our network:
- Quality management & inspection systems
- Steel construction and design
- Further services
Our turnkey services include:
- Process technology
- Project management
- Site management
- One contact person
- Installation
- Setup of the data structure (PackML, FBS)
- Software programming of control cabinets
- CE conformity
- Safety analysis / ATEX
- Commissioning
- Process optimization
- Start-up
- 24/7 hotline
Our turnkey machine in operation
The tandem coating system for electrodes represents a central part of modern gigafactories' manufacturing process. As such, it complies with the highest demands in terms of quality, performance and future prospects!
As a specialist in coating technologies, JCS develops exactly the right concepts for your individual application. You can rely on the security and experience of a single source for system planning, installation and commissioning. Jagenberg Converting Solutions combines 160 years of experience and expertise of the dynamic Jagenberg Group with the flexibility and creative power of strong individual companies - and offers innovative and reliable concept diversity especially for energy technology.
Slot die coating
High-precision coating with our proprietary slot dies and coating units ensures maximum speed and productivity from pilot plant to large-scale production.
Coating unit Slot dies
Drying technology
Since the performance of the finished battery depends to a large extent on the drying process, we pay particular attention to advanced drying technology and offer the optimum dryer for every system.
Dryer
Kampf LSF is a specialist machine manufacturer that focuses on solutions for the processing and finishing of web-shaped materials. For 100 years, the company has been a world leader in winding and slitting technology for demanding materials.
Technology leader with TechWinder
In the production of cathodes and anodes for lithium-ion batteries, we rely on turret winders and turret unwinders of the TechWinder type from Kampf LSF.
They are used before and after the coating unit and the calender system. Their special design ensures safe, continuous production without compromising on speed and productivity.
Winder
Lebbing Automation & Drives is our experienced partner in the Jagenberg Group for all aspects of drive and automation technology. Lebbing's expertise includes the conceptual design, construction and manufacture of electrical systems and switchgear.
Drive technology
Mechatronic drive concepts from operating units and cabinet rows to complex switchgear containers for large systems.
Control technology
The PLC & HMI operating and monitoring systems offer pioneering technologies for operating, monitoring and process visualization.
Data systems
The software and visualization systems developed by Lebbing ensure maximum transparency across all levels.
Control cabinet construction
Lebbing's CE and UL-certified switch cabinet production guarantees maximum reliability.
Commissioning & service 24/7
A team of globally experienced professional technicians and engineers is available for the electrical installation and commissioning of systems "on site".
Lebbing offers expertise in all aspects of CE marking, risk assessment, functional safety, assembly instructions and machine safety.
CE marking & risk assessment
In the field of CE compliance, Lebbing's services range from precise risk analysis and assessment in accordance with applicable directives to comprehensive research and analysis of standards (e.g. DIN EN ISO 12100) and safety inspections of machines under construction.
Functional safety engineering (FSE)
Specially trained control engineers support the machine designers in the development, verification and validation of safety functions, e.g. in accordance with ATEX 114 Directive 2014/34/EU.
User manuals and assembly instructions
Lebbing offers a complete service for the creation of operating and assembly instructions as well as technical documentation. In addition, the specialists evaluate existing technical documentation and support the customer's creation process with training.
Professional CE software
Creating guidelines, risks and manuals - with the right software, these tasks can be completed more quickly and efficiently. Lebbing offers tried-and-tested CE software products that are updated on an ongoing basis.
Jagenberg Digital Solutions improves processes in production and thus optimizes the efficiency of companies along the entire value chain.
IIoT platform
The IIoT platform connects machines, production and companies and offers digital intelligence for production. It monitors production and bundles all relevant information for high production quality, resource conservation and low downtimes.
Data management
Digitalized manufacturing takes production to a new level. Data management enables direct interfaces to ERP systems, communication with MES systems and support for traceability through role protocols.
Intelligent sensors
Many different factors influence maintenance cycles and product quality, and process transparency is a decisive factor here. the@dgeunit makes intelligent data acquisition simple. It is simply installed and connected via LAN cable (PoE) to communicate with the IIoT platform.
Operating our pilot system
Theory or practice? Our pilot plant lets you examine the behavior of materials and processes in detail before you take it into actual production. The perfect investment in perfection!
Would you like to find out more?
Our experts are looking forward to speaking to you in person!
Other topics
Surface
We are united by a passion for surface technology.
Technologies for sophisticated décor printing applications that represent a milestone even today.
