Pilot lines and battery turnkey equipment

The future of battery coating lines? Turnkey!

In the production of electrodes for the lithium-ion batteries of the future, many process steps must be in perfect harmony: from unwinding and slot die coating to calendering and roll-to-roll post-drying as well as rewinding. This is why Jagenberg Converting Solutions combines the most advanced components available on the market into fully integrated turnkey battery solutions.

Innovative battery production
Tandem LIB Coating Line

In close cooperation with specialists from the Jagenberg Group and supported by a network of external partners that has grown over the years, we have developed the benchmark in battery cell production: Our tandem LIB anode-cathode coating line with center cut slitter and turret winder for lithium-ion battery electrodes makes us a top reference turnkey battery supplier. The fully integrated system includes our roll-to-roll post-drying, electrode coating slot die and battery calendaring. It combines the knowledge and experience of all participating companies and their experts worldwide.

Test with the best: JCS’ lab coater

In addition to this turnkey option for industrial-scale production, our dedicated lab coater pilot line allows new processes and procedures required for battery coating to be tested on a smaller scale. This frees up production facilities and LIB coating lines for actual manufacturing. In this way, battery production research and development goes hand in hand with efficiency and productivity.

General contracting: JCS as Turnkey Battery Coating Line Supplier

Jagenberg Converting Solutions: Electrode Coating, Slot dies, Post Drying Systems, Battery Calendering
Kampf LSF: Unwinders, Rewinders, Slitters
Kampf: Slitters
Lebbing: Automation & Safety
Jagenberg Digital Solutions: Digitalization solutions

Services of our network for Integrated Battery Coating Lines:

Quality management & inspection systems
Steel construction and design
Further services

Services include:

Process technology
Project management
Site management
One contact person
Installation
Data structure setup(PackML, FBS)
Control cabinet software programming
CE conformity
Safety analysis / ATEX
Commissioning
Process optimization
Start-up
24/7 hotline

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Our LIB coating line in operation

The tandem lithium-ion battery coating system for electrodes is a central part of the production equipment for giga factories. As such, it complies with the highest demands in terms of quality, performance, and future prospects!

Download tandem LIB coating line flyer for more information

As a specialist in LIB coating technologies, JCS develops concepts that meet the exact demands of your individual battery coating lines. Just rely on the security and experience of a single turnkey source for system planning, installation and commissioning! Jagenberg Converting Solutions combines 160 years of experience and expertise of the dynamic Jagenberg Group with the flexibility and creative power of strong individual companies – and offers innovative and reliable concept diversity especially for energy technology and battery production.

Coating Slot dies
High-precision electrode coating with our proprietary slot dies and anode and cathode coating units ensures maximum speed and productivity from pilot lines to large-scale production.
LIB Coating Unit Slot dies

Post drying technology
Since the performance of the finished battery is highly dependent on successful drying, we pay special attention to advanced technologies. As a roll-to-roll post-drying manufacturer, we offer the optimal drying technology for your individual battery coating needs.
Post Drying

Kampf LSF is a specialist machine manufacturer that focuses on solutions for the processing and finishing of web-shaped materials. For 100 years, the company has been a world leader in winding and slitting technology for demanding materials.

Technology leader with TechWinder

In the production of cathodes and anodes for lithium-ion batteries, we rely on turret winders and turret unwinders of the TechWinder type from Kampf LSF.
They are used before and after the coating unit and the calender system. Their special design ensures safe, continuous production without compromising on speed and productivity.
Winders

Lebbing Automation & Drives is our experienced partner in the Jagenberg Group for all aspects of drive and automation technology. Lebbing's expertise includes the conceptual design, construction and manufacture of electrical systems and switchgear.

Drive technology
Mechatronic drive concepts from operating units and cabinet rows to complex switchgear containers for large systems.

Control technology
The PLC & HMI operating and monitoring systems offer pioneering technologies for operating, monitoring and process visualization.

Data systems
The software and visualization systems developed by Lebbing ensure maximum transparency across all levels.

Control cabinet construction
Lebbing's CE and UL-certified switch cabinet production guarantees maximum reliability.

Commissioning & service 24/7
A team of globally experienced professional technicians and engineers is available for the electrical installation and commissioning of systems "on site".

Lebbing offers expertise in all aspects of CE marking, risk assessment, functional safety, assembly instructions and machine safety.

CE marking & risk assessment
In the field of CE compliance, Lebbing's services range from precise risk analysis and assessment in accordance with applicable directives to comprehensive research and analysis of standards (e.g. DIN EN ISO 12100) and safety inspections of machines under construction.

Functional safety engineering (FSE)
Specially trained control engineers support the machine designers in the development, verification and validation of safety functions, e.g. in accordance with ATEX 114 Directive 2014/34/EU.

User manuals and assembly instructions
Lebbing offers a complete service for the creation of operating and assembly instructions as well as technical documentation. In addition, the specialists evaluate existing technical documentation and support the customer's creation process with training.

Professional CE software
Creating guidelines, risks and manuals - with the right software, these tasks can be completed more quickly and efficiently. Lebbing offers tried-and-tested CE software products that are updated on an ongoing basis.

Jagenberg Digital Solutions improves processes in production and thus optimizes the efficiency of companies along the entire value chain.

IIoT platform
The IIoT platform connects machines, production and companies and offers digital intelligence for production. It monitors production and bundles all relevant information for high production quality, resource conservation and low downtimes.

Data management
Digitalized manufacturing takes production to a new level. Data management enables direct interfaces to ERP systems, communication with MES systems and support for traceability through role protocols.

Intelligent sensors
Many different factors influence maintenance cycles and product quality, and process transparency is a decisive factor here. the@dgeunit makes intelligent data acquisition simple. It is simply installed and connected via LAN cable (PoE) to communicate with the IIoT platform.

Lab coater: slot dies, battery calendering, post drying

Theory or practice? Our pilot lines allow you to examine the behavior of materials and processes in detail before scaling up to actual battery production. A perfect investment in perfection!